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Welcome to JAYKAY
JAYKAY has been assisting the Indian paper industry for the last 30 years to "know the unknown" and striving to help Indian Paper mills gear up and adopt technology driven productions. Our constant endeavor has been towards establishing and bringing to the doorsteps of Indian Paper Mills, new and latest technology which has a direct influence on paper quality and machine runability .
In 1975 Jaykay introduced to Andhra Pradesh Paper the concept of Vecoplan Drum chipping for 100% Bamboo. Since then Vecoplan has bagged most of the contracts for Drum chippers in India at JK Paper, West Coast paper, BILT, Hindustan paper, etc. Utlilisation of Stowe Woodward formerly Wittler, steel covered Spreader Roll was introduced in India for dry end application to ITC . As the focus shifted to waste paper and agricultural material, the first slotted screen basket was introduced and supplied by FINCKH to Tamil Nadu and Mysore papers. FINCKH remained the Largest supplier of baskets in India till it was taken over by Voith in 2001.
Corbellini S.P.A, Wefapress Werkstoffe supplied the first ceramic uhle box to Voith Papers for Hindustan Newsprint rebuild. The first big order for Doctor Holders for a complete machine from Rama Newsprint and Papers Ltd was bagged by Bonetti. At the same time the concept of Twin Flexible Doctoring system at Centre Roll was introduced to Shreyans Industried Ltd. Today most of the secondary fibre and agricultural mills in India have a Bonetti twin flexible doctoring system "Bontwin" at center press roll. For the first time in India a SS shell from MWN was installed at Couch and Former in order to eliminate galvanic corrosion in anionic environment at Emami and ITC. Walzen Irle supplied the first peripheral drilled heated roll in India to Voith Paper India for Khanna Paper and Murali Agro Paper Mill. Since 2001, 80% of new Indian machines have an Irle roll. For the first time in India , Century Pulp and Paper invested in a 70 TPD Taster Pith Dewatering unit which enables them to use the dried pith as a fuel for the boiler. That equipment was supplied by Neyrtec.
The first non contact IR Erhardt +Leimer guide in India was sold to Hindustan Paper Corporation. They remain the largest guide manufacturer in India, supplying to 80% of the projects since 1999. This effort also led to establishing Erhardt +Leimer stretcher for wire and press section. The first imported wire stretcher in Satia Paper Mill had a payback within 3 months. A ProJet water jet Tail Cutter was supplied to Khanna Paper for the very first time. And so was a modern Dry End Tail Cutter imported in India to Ballarpur Industries Ltd. The first HP Fabric Cleaning System for Press Section was also sold to Khanna. GapCon completes soft calander rebuild of a décor paper machine ITC ltd and achieved a smoothness level which is the highest in the country. The first Swimming Roll manufactured by GapCon was sold to Abhishek Industries Ltd. In the meantime, contrary to the popular belief VIB establishes that a simple innovative equipment SteamTech and AirTech in the press and drier can enable you to increase the MD moisture by more than 2 % and dryness after press by 1.5%, apart from CD 2 sigma moisture improvement by 70% in Khanna Paper mills ltd. Lanex , carrier ropes was introduced in the market recently with huge inroads in quick time with nearly 10% of the market achieved within a year.
Our mission since the three decades has been to add value to Indian Paper manufacturing and support our overseas partners at the highest level of experience and technical knowledge. We want our efforts to penetrate right down to the smallest Indian Paper Mills.
Our focus and core competence are to achieve the followings with utilisation of concepts and know-how, of our various overseas partners: -
- Reduce Sheet Breaks,
- Improve , Control Sheet Moisture and Caliper Profile,
- Increase Machine Production,
- Improve White Water Circulation and Fiber Recovery,
- Improve Sheet Properties,
- Eliminate stock impurities from sheet,
- Reduce Energy, Steam and Water Consumption,
- Reduce Cost per Ton of Paper and Increase Machine Efficiency,
- Improve Coating Characteristics,
- Improve Reel Build up,
- Improve life of all Critical Consumables.
JAYKAY and our Overseas partners are ready to hone in and meet the challenges as augured by the ever increasing demands of quality and productivity of The Indian Paper Industry.
Our focus is firm and has been towards the paper machine and corresponding effort in improving the quality of the paper remains unaltered.
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